WoooooHoooo!!!!!!!
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That did it!!!!
I punched out the pin, drilled out the hole 5/16", and put an 1-1/2" bolt through, put the Ny-Lok nut on and tightened it down. I would have had clearance to put a 3/8" bolt through the slot, but the head would have been too big to clear the pinion housing right next door.
By tightening down the nut good and tight, the shaft no longer turns in the slot, and allows me to fine tune the Ku channels and after fine tuning for instance Montana PBS coming in from the West, I tune it up, move to SBS 6, and return, and may have to bump it a pulse or two, from then on, it comes back to that exact same spot no matter what direction I am coming from. After fine tuning Montana PBS, I am getting 60% SQ on it. I saw 75% on it today, but because of the fine tuning, I get 60% coming from both directions. I am happy with that considering that's the highest I have ever had that channel on any of my setups.
I also discovered why I have had so much trouble with fine tuning. I have a 37:1 gear ratio on my motor. That's ok, because it moves pretty fast across the arc, but makes fine tuning a bear.
As long as that bolt never slips, and the motor holds out I am in business. I don't think the bolt will ever slip, because it takes nothing to move the dish. I put a pair of pliers on the shaft, and easily turned it moving the whole dish at the same time.
I want to thank all of you for your help!!!!
I especially want to thank Harold (caddata) for his insight. Since he had a Birdview dish before, he offered invaluable advice on how to set it up. I couldn't have done it without you Harold.
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This is a wonderful dish, and worth every minute I have spent on it. I can easily get signal from 30W to 148W and anything between if it has a beam that points to NA. I got signal on AMC8 and NASA on AMC7 last night. The Ku signal is superb!! The C-Band is 90% SQ on almost everything. Most at 99%.
I am using an old Co-Rotor (at least 15 years old) that I got on a dish I picked up last summer. I have a new Eagle Aspen .6db Ku LNB, and the original Cal-Amp Mini-Mag 25K C-Band LNB (probably same age as the Co-Rotor) that came on the Co-Rotor.
I put in the specs above not because I wanted to brag, but because I wanted to make a point. Even the best LNBs that you can buy, nor the best dish you can buy will do you any good unless they are properly set up and tuned.
Once you go to all the trouble of that much setup and tuning, you will find that much less expensive LNBs will serve just as well until they fail, or you get the opportunity to upgrade.
Linuxman is really, really, really happy today!!!
Fred