Well, I went back at it today. I decided one way or the other this dish was gonna work for Ku.
First off, I decided to lay a 2X4 across the dish edge ways, with an old 10' dish hub plate screwed in the center to measure the scalar from, to see if the scalar was perpendicular to the dish. I also used it to take measurements for centering.
Didn't take long for me to find out that the scalar was correct as far as perpendicularity, so that wasn't my problem. So I started measuring centering. It was 5/8 of an inch out of center on the N/S axis, and about 3/16 of an inch on the E/W. Yikes.
So, being the genius that I think I am, I decided I was going to take the scalar plate off the feed legs and check for binding. So I put a little PB Blaster on the nuts, let it sit for about 20 minutes...put a socket on one of the nuts under the feed cover, and...SNAP. Broke off. Birdview used ALUMINUM to make the legs, and then used STEEL nuts to secure them. They are corroded tight. So, after a little brainstorming, I decided a couple lengths of allthread rod and a ferrule might replace the broken feed leg. SO...off to The Orange Box for that...got it home, cut it to length, and installed it. So that's fixed.
After that, I decided I'd drill the existing scalar to mount holes bigger to allow for more adjustment. I opened them up to 1/2 inch, and it STILL wasnt enough to allow for getting it even close to centered.
So, after a few puffs on my favorite cigar, I decided I'd just abandon the original holes in the scalar plate, and center the scalar, mark the holes, drill them, and remount the scalar.
I could have saved a LOT of headaches if I would have just done that to begin with...
I slapped the Ck-1 that came in the mail today, roughly set the skew, and fired up the receiver. AMC 3 C-Band was the satellite, moved it around a bit, and the Scrambled muxes channels came in, 94Q on the Coolsat 5000. So I changed sats to AMC 3 Ku, and the Religious mux came right in, 92Q! OKAY! NOW we're getting somewhere!
So after a good solid 8 hours, I am closer than ever to getting this thing sorted. I will have to get the skew closer than it is, I think it has more to give. Tomorrow. LOL
Pics you say? But of course! The pic that I tried to document the scalar drill pattern is dark, so you may not be able to see the marks I made to show where to drill the holes.