In case anyone is interested, the headphones on one of my Sonic Vooms didn't work, so I took it apart to some extent just out of curiosity (I never use the headphones anyway).
I've uploaded 4 pictures below (sorry not very good focus, I didn't have proper lighting handy).
The first picture is of the plug. You can see the mini stereo plug, with L/R and ground, then along side of that is a flat edge connector with 4 contacts. So it seems like it feeds a total of 6 speakers, ie 6 wires plus ground.
A bit up the wire from the plug, was a moulded module on the wire. I cut open the black plastic cover, but that revealed a circuit board that was encased in what appears to be polyethylene plastic. The 2nd picture shows a side view, showing the black plastic cover, clear polyethylene and the circuit board.
The 3rd picture shows a partially out of focus view of the circuit board. A lot more complicated than I suspected. I'm not sure why all that wasn't put inside the decoder module. Perhaps the decoder module is matched to a high impedance and the module on the cord is to change this to a low impedance earphone or something like that... I don't have a clue.
The wire heading to one of the earphones had a slice in it, probably why it didn't work, so I opened it up to see how many wires were in it. There were 4 sets of wires, I presume to 3 speakers plus a common ground. However each of these "WIRES" is actually a half dozen or so of the thin-est guage of magnet wire I have ever seen twisted along with dozens of very fine threads of some polymer, like polyester of some kind. I guess the threads were just for support.
The 4 wire groups were not separated in any way, so I assume that they had a varnish coating like magnet wire does, which means that to solder them, you'd have to somehow strip the varnish from them first..... plust the polyester thread would melt, and gum up your soldering iron. So I gave up the idea of re-soldering the wires to my headphones. 4th picture shows the wires.
I didn't take a picture of the headphones themselves, but there ARE 3 speakers in each earphone. One big one, center-bottom, and two smaller ones to the top, one forward and one to the rear.
One additional comment. The way most of us use the sonic voom, ie just use a regular 1/8" mini plug from the module to the L/R RCA connectors on our TV or stereo..... this is NOT "adding AC3" capability, it IS extracting the L/R audio from the AC3 so that you can get audio from channels with AC3 audio only. I think this is obvious to most, but I keep seeing some posts worded in ways that it sounds like they are expecting this, or any other device to generate AC3 audio into a L/R RCA input of a stereo. It's no longer AC3, just L/R.