How I Painted my BUD

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McGuyver

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Apr 4, 2007
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Anole had asked me how I painted my fiberglass BUD so I thought to post a simple thread about.

First of all I used "Rustoleum" Premium rusty metal gray primer, it's very durable and easy to apply with either brush or spray. I used almost a full gallon. I first had to clean up all the panels and parts, the panels were really rough with fiber hairs shedding everywhere so I found that a metal scraper and soapy water worked best for the back webbing of the panels for the hard to get places (frequently rinsing with clean water via the garden hose) then using wet or dry 220 grit sandpaper with soapy water gave it a nice smooth surface and removed the fine nubs of glass fibers.

The front of the panels must be treated differently in order not to further damage the embedded wire screen mesh so I used a brass bristle wire brush with soapy water and brushed the entire surface then very lightly sanding with wet 220 paper just to smooth it more. I discovered it was best to keep the surfaces wet at all times when scraping and sanding, I used a spray bottle full of soapy water, liquid "Dawn" dish soap or even "Simple Green" will do fine. Always wear long sleeve rubber gloves when working with fiberglass, it's nasty stuff. I think thats why the guy that gave it to me wanted it off of his property, his grand kids were getting covered with glass when they played on the dish, after all it was in the harsh desert for about 20 years getting sandblasted and being exposed to the blistering heat and UV rays.

The cleaning and scraping was the most time consuming, with lots of patience and breaks between, it took me about 3 months to complete the entire resto of the pieces including the post parts. It took me two days to dig the hole and plant the 3.5" X 10' long post in concrete, whew! I then filled the post with concrete to add rigidity. It's standing up to 50 mph winds so far.

I then brushed 3 heavy coats of the Premium Rustoleum on the front side allowing each coat to dry, BTW, this paint dries really quick so you don't have long waits between coats. I opted to spray the rear sides because of the webbing, it was a lot easier and quicker than brushing. Two coats on the rear worked out fine.

So far it's been about 6 months and the paint is holding up perfectly without any fading or powdering in this harsh desert environment.

I hope other's will find this helpful if you ever have to restore a fiberglass dish.
 

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wait!

That's only half the story.

Here's the picture of what it looked like before he painted it! - :eek:
I'm assuming it's after prepping it for the paint job. . ?
Do you have a shot of what it looked like before you touched it??

And I didn't know it had 20 years of desert 'n sand exposure.
That'd wear on any dish, and I can understand why the fiberglass was shredding.
You sure gave that old girl a new life, though! - :up
Sounds like the paint re-sealed the surface quite well.
What was the cost of materials?

Looks new! Hope the paint job hold up for another 20!
 
Response to Anole's post

Anole, you're right, it's only half of the story, lol
I didn't take a lot of pics during the process of resto but the photo you included is the original condition as it stood in the yard at where I snatched it. The photos I took of it were merely for my info so I could know how it was assembled, I didn't bother to take close-ups showing the loose strands of glass, you'll just have to imagine it like a prickly cactus, the glass strands were falling all over the ground as I disassembled it and when I was done my arms were itching really bad.

The dish is at least 20 years old according to the dates on the concrete slab where it was standing, somebody scratched their name and the date when it was poured. The harsh environment is worse than most people would imagine here in the desert. The winds blow hard sometimes and the sand will blast the surface of glass if it's close to the ground. The gelcoat on the dish was destroyed from the elements causing the glass fibers to delaminate and lift. The paint was my quick solution to the problem rather than get messy and expensive with brushing on resin, I still would have had to paint it anyway because of the discoloration and stains in the fiberglass. I like the gray color, it matches my other dishes except for the GEOsat Pro 90cm that is charcoal colored.

And yes, the paint sealed the surface very well, I even lightly dry sanded between coats (front face of the panels) to remove any spikes that poked up, this way it could then be handled with bare hands for the assembly process. The embedded wire mesh did have some minor frays which I just pushed down with the back of my finger nail before the coats of paint dried.

The total cost for the complete resto including the LNB, concrete, the brush and gloves was only about $150.00 which was nothing compared to what this baby costed new. I think it also included the price of the electrical PVC conduit for the cable run of 60 ft to the house. The gallon of paint was about $35.00 if I remember correctly.

I did thin the paint slightly when mixing it for the spray gun, this Rustoleum paint covers very well and sticks good without running as long as you don't get carried away as I sometimes do :eek:
 
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Boy let me say "nice job", an that is a very very good playing dish their McGuyver, that dish is still made to this day but has Patroit name on it now a days, with a heaftey price tag. looks like a 10-ft or 12-ft SMC channel master, years ago CM ran a add with a 4-door merc-benz sitting on top of that dish.

An by the way I have painted a lot of dishes over my years an have used rustoleum paint, an it hold up real good in the elements. the main thing is prep work of the surface to be painted an you did it very well, with soap, water, sand paper, scotch brite pads, an elbow grease, an time, that will produce a great prep surface to be painted.

I bet you realy enjoy it, NICE JOB.
 
Nice work

Haven't seen many fiberglass dishes I liked, but that one looks really well-made.
And almost new again now!
 
Thanks

Thanks guys, I do like it, it's very solid and I like the post design especially because it has the leveling ability. The mast tube is full length and slides over the ground post completely, it has 3 bolts in a triangular pattern (upper & lower sets) for plumbing the post mast in case the ground post isn't perfect.

Take a look at THIS_PHOTO of the mast and notice the tube design with the leveling bolts. This is quite a unique design.

I think I will also post a thread about how I designed my ground post and how I planted it in the ground, I did it differently than the normal way other's do and it's standing the test under high winds without budging the slightest bit.
 
New ideas are one of the best things about this forum!
I've learned so much from all the traditional ideas, as well as new thinking!
Please do carry on! - :cool:



btw, the only other person I've seen with 8' Channel Masters is ACradio.
Check his signature - he's got quite a fleet of 'em.
And I'm a sucker for the molded commercial dishes, in any size.
It's great to see you were able to rescue yours and give it new life.
 
New ideas are one of the best things about this forum!
I've learned so much from all the traditional ideas, as well as new thinking!
Please do carry on! - :cool:



btw, the only other person I've seen with 8' Channel Masters is ACradio.
Check his signature - he's got quite a fleet of 'em.
And I'm a sucker for the molded commercial dishes, in any size.
It's great to see you were able to rescue yours and give it new life.

I just happened to see his farm pics yesterday and I was amazed to say the least and certainly joyful to see other Channel Masters in use, I thought I was the only one on this board that had one, LOL

I'm getting ready to post a thread on the post planting, keep your eye on the threads. :D
 
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