mperdue, excellent choice in projects! I guess the sulfur-yellow Discovery from "2010" doesn't look as nice in the den/Home Theater
I have been tempted but not for the large format, more of a desktop unit. However, I came across a possible project I would like to try and this may accelerate matters. I have a pair of Ski mounts that use a glass-reinforced plastic clamp that goes around the crossbars on my Escape. The original clamps were designed for a 2008 Honda CRV and while they are close, they don't fully clamp down on the crossbar. Also, they could use another 10-15cm of height to allow more clearance between my bindings and the roof on my Escape.
I know I could probably use ABS for this, but I worry that this would be exposed to cold temperatures and might crack along the melt lines. I'd also like to incorporate reinforcements to help flex and strength like the original part. Is that something that could be done with the right filament?