Dish is still working great, swapped out the old DRO LNBF I was using, one side decided to stop working. Installed a new C2PLL from Ti and I am getting almost 3dB better s/n on the NASA TP and getting the other channels (on this satellite) much better now. Noted the exact placement of the conical scaler ring is critical to tuning, as it can exactly filter out specific TPs with less than a millimeter movement toward or away from the feed point. The sweet spot brings up all the TPs 1-3dB over not having the scaler at all. Really cool to see this.
When setting up the feed point I put the LNBF feedhorn in almost the exact position the previous Ku BUC was installed at, measuring in from the sides of the scaler to the end of the lip of the actual feedhorn to find the original position on the feed arm "platform". Then I built the "custom" bracket (green paint in the picture) and used a C-band LNBF holder to hold the feed opening at the same position as the previous Ku feed horn. Then the dish was moved into it's current position in the dish farm.
Eyeballing the dish position I was within a half a degree of the satellite, so fine tuned it with my "watch repair tool kit" (consists of 1"-2" combination wrenches, of which the 1 1/2" wrench was used) to set the az/el for maximum signals. Then back to the LNBF, moving it towards the dish about 1/2" peaked the signals. Then I added the scaler ring and again peaked the average signals by moving the scaler towards and away from the reflector on the LNBF barrel. Guess I set the skew somewhere before and during this process. After installing the scaler, moving the LNBF back and fourth in it'a clamp only lowered the signals. I think it is in it's sweet spot...
Now I am thinking I need to protect the LNBF from moisture incursion due to it's orientation... It is designed for a prime focus dish so it is always facing downward to look at the reflector. Using this offset dish it is looking "upward" at the reflector, which turns the feedhorn into a fine waterproof vessel. Looked through some coffee can lids and anything else I could find kicking around, nothing I have really fits well. Maybe some of you Mini-Budders have run into this issue and found something that works? Until then some cellephane and electrical tape will have to do...